Sintering Furnaces

Sintering Furnaces

Sintering is a method used to densify powder material through atomic diffusion. Atomic diffusion occurs in materials with high rate at elevated temperatures. In most of the sintering processes, the powdered material is held in a mold or it is held in shape by high pressure compressing of the mixture of base material with a temporary binder and then heated to a temperature below the melting point. The atoms in the powder particles diffuse across the boundaries of the particles, fusing the particles together and creating one solid piece. Because the sintering temperature does not have to reach the melting point of the material, sintering is often chosen as the shaping and manufacturing process for materials with extremely high melting points such as Alumina, Boron Carbide, Boron Nitride, Tungsten and Molybdenum. Sintering is traditionally used to sinter ceramic objects; but finds applications in powder metallurgy also. A relatively newer but vastly used science of sintering metal powders to form various parts is known as Powder-Metallurgy.

Microwave Sintering Furnaces

Microwave Sintering furnaces (lab or production scale) operate with Microwave radiation as a source of heating and offer distinct advantages to conventional furnaces. We offer a variety of Microwave furnaces for laboratory applications and production plants. We also provide solutions with hybrid furnaces where electrical heaters are combined with microwave energy for specific materials which do not absorb microwaves at lower temperatures. The furnaces we offer have controlled atmosphere with or without vacuum. They are designed to process material in batch or continuous mode.

Tabletop Microwave Sintering Furnace – Tabsinter

Packed with advanced State-of-the-Art features to enable conducting various sintering experiments to establish the preliminary results. It ideally suits small quantity lab scale experiments using Microwave Technology.
tabletop

Salient Features

  1. Effective Hotzone of 50mm on all sides
  2. Maximum Process Temperature upto 1550 deg.C
  3. Non-Contact Temperature Monitoring
  4. Installed Microwave Power of 1.45 kW
  5. Step-less Power Control using Microcontroller Module
  6. Digital Display of Power and Temperature
  7. Highly Integrated Interlocks
  8. State of the Art Process Control using PID Controller
  9. Industrial PLC with Touch Screen Controls
  10. Sintering in Inert/Reducing/Oxidising Atmosphere

Continuous Microwave Sintering Furnace – Microheat – C

This is a full-fledged advanced continuous Microwave Sintering Furnace with State-of-the-Art Control system and Patented Conveying system. As it clearly indicates this is a product meant for the industries as an alternative furnace for production/manufacturing of Ceramic and powder metal parts. We recommend this product for users who have validated their process with Microwave Technology either themselves or by an R&D outfit or from our Application Development Center. This product also demands a trained team to effectively utilize the advantages of Microwave Sintering and hence Enerzi works in close synchronization with your production team to make sure that you get the best results from our system.

Salient Features

  1. Throughput of the furnace ranging from 50 to 1000 kg/day
  2. Typical Cross Section of 200 to 1000mm (W) and 150 to 400mm (H)
  3. Maximum Process Temperature upto 1700 deg.C
  4. Non-Contact Temperature Monitoring
  5. Installed Microwave Power of 5.8 kW to 250 kW
  6. Conveying System with controls for Speed and position
  7. Step-less Power Control using Microcontroller Module
  8. Digital Display of Power and Temperature
  9. Highly integrated Interlocks
  10. State of the Art Process Control using High End PID controller
  11. Industrial PLC with touch screen controls
  12. Inert/Reducing/Oxidising Atmospheric Sintering

Labscale Microwave Sintering Furnace – Labsinter

This is a revolutionary product which Enerzi offers, packed with advanced State-of-the-art features to enable conducting various sintering experiments to establish the preliminary results. It ideally suits prototype development.

Sintering Furnace

  1. Effective Hotzone of 100 mm to 300 mm on all sides
  2. Maximum Process Temperature of 1750 deg.C
  3. Non-Contact Temperature Monitoring
  4. Installed Microwave Power of 2.9 kW to 11.6 kW
  5. Step-less Power Control using Microcontroller Module
  6. Digital Display of Power and Temperature
  7. Highly Integrated Interlocks
  8. State of the Art Process Control using High End PID Controller
  9. Industrial PLC with Touch Screen Controls
  10. Sintering in Inert/Reducing/Oxidising Atmosphere

Continuous Microwave Sintering Furnace – Microheat – C

This is a full-fledged advanced continuous Microwave Sintering Furnace with State-of-the-Art Control system and Patented Conveying system. As it clearly indicates this is a product meant for the industries as an alternative furnace for production/manufacturing of Ceramic and powder metal parts. We recommend this product for users who have validated their process with Microwave Technology either themselves or by an R&D outfit or from our Application Development Center. This product also demands a trained team to effectively utilize the advantages of Microwave Sintering and hence Enerzi works in close synchronization with your production team to make sure that you get the best results from our system.

Salient Features

  1. Throughput of the furnace ranging from 50 to 1000 kg/day
  2. Typical Cross Section of 200 to 1000mm (W) and 150 to 400mm (H)
  3. Maximum Process Temperature upto 1700 deg.C
  4. Non-Contact Temperature Monitoring
  5. Installed Microwave Power of 5.8 kW to 250 kW
  6. Conveying System with controls for Speed and position
  7. Step-less Power Control using Microcontroller Module
  8. Digital Display of Power and Temperature
  9. Highly integrated Interlocks
  10. State of the Art Process Control using High End PID controller
  11. Industrial PLC with touch screen controls
  12. Inert/Reducing/Oxidising Atmospheric Sintering

Pilot Scale Microwave Sintering Furnace – Microheat

This is an advanced Microwave Sintering Furnace with State-of-the-Art Control system and high microwave power to sinter larger samples at a pilot scale. We recommend this system for users who have graduated from their basics in Microwave Sintering and would wish to move on to the level of Industrial Microwave Sintering Applications. This system enables the user to sinter a broad range of materials in varied atmospheric conditions and it ideally suits industries looking at replacing their current heating systems with microwave sintering furnaces and hence it serves as a perfect bridge between lab experiments and industrial production.

Salient Features

  1. Throughput of the furnace ranging from 10 to 500 kg/batch
  2. Typical Hotzone of 300 to 1000mm on all sides
  3. Maximum Process Temperature upto 1700 deg.C
  4. Non-Contact Temperature Monitoring
  5. Installed Microwave Power of 10 kW to 300 kW
  6. Additional electrical heating elements for hybrid system
  7. Conveying System with controls for speed and position
  8. Step-less Power Control using Microcontroller Module
  9. Digital Display of Power and Temperature
  10. Highly Integrated Interlocks
  11. State of the Art Process Control using High End PID Controller
  12. Industrial PLC with Touch Screen Controls and a SCADA
  13. Sintering in Inert/Reducing/Oxidising Atmosphere

Continuous Microwave Sintering Furnace – Microheat

This is an advanced Hybrid Microwave Sintering Furnace with State-of-the-Art Control system and high microwave power to sinter larger samples in continuous mode. We recommend this system for industries. This system enables the user to sinter a broad range of materials in varied atmospheric conditions and it ideally suits industries looking at replacing their current heating systems with microwave sintering furnaces.

Salient Features

  1. Throughput of the furnace ranging from 50 to 10000 kg/day
  2. Typical cross section of 200 to 1000mm (W) and 150 to 600mm (H)
  3. Maximum process temperature upto 1700 deg.C
  4. Non-contact temperature monitoring
  5. Installed microwave power of 10 kW to 250 kW
  6. Additional electrical heating elements for hybrid heating
  7. Conveying System with controls for speed and position
  8. Step-less Power Control using Microcontroller Module
  9. Digital display of Power and Temperature
  10. Highly Integrated Interlocks
  11. State of the art Process Control using high end PID Controller
  12. Industrial PLC with Touch Screen Controls and a SCADA
  13.  
rubber_vulcanisation_oven

Salient Features

  1. Throughput of 50 to 500 kg/hour
  2. Hot Air Circulation of 100 to 1000 cfm
  3. Typical cross section of 250 mm (W) x 200 mm (H)
  4. Maximum Process Temperature from 100 to 400 deg. C
  5. Hot Air Temperature Control from 200 to 300 deg. C
  6. Installed Microwave Power of 1.45 kW to 29 kW
  7. Step-less Power Control using Microcontroller Module
  8. Digital display of Power and Temperature
  9. Conveying System with speed controls from 2 to 50 m/min
  10. Highly Integrated Interlocks with a Remote Control Panelv
rubber-pre-heating-oven

Microwave Rubber Preheating Oven

Microwave Rubber Pre-heating Oven is specially designed and developed by Enerzi for preheating of rubber slabs before processing into hydraulic press for moulding purpose. This concept of preheating is been introduced by Enerzi to reduce the cycle time required for producing moulded rubber products, which in turn increases the production,efficiency and improves the product quality
rubber-extruder

Rubber Profile Extruder

Being a one stop solution provider for variety of rubber extruders (screw dia ranging from 40 mm to 145 mm), Enerzi delivers compact and reliable extruders as well as machines equipped with the latest development in control systems and designs. Our extruders provide high screw torques just as variable screw speed ranges. We thus guarantee a wide production range without compromising quality. Enerzi rubber extruders possess the latest extrusion unit design and control system for all machine parameters. Excellent design of systems to achieve the best dimensional stability at highest productivity, makes our products unique.
shock-oven

Infrared Shock Oven

The new Enerzi Infrared Shock tunnel is highly efficient for the pre-vulcanization of profiles and hoses. Arranged between the rubber extruder and the continuous vulcanization line, the high power infrared radiation pre-cures the surface of the rubber products. This is related to a better dimensional stability and an excellent surface quality. This process is ideally suited for Sponge profiles, but solid profiles derive an equally useful advantage as well. Typically these systems are about one meter long and have got a heating capacity of about 30 kW.
microwave-vulcanization-ovens

Microwave Vulcanization Ovens

Microwave radiation penetrates the rubber and heat the material from core to surface simultaneously and hence microwave curing is very fast. Microwave heating has proved suitable equally for sponge, solid and co-extruded profiles. These ovens are available in 4 different capacities namely 4, 6, 8 and 10 station ovens, where the stations indicate number of microwave generators each having 1.45 kW. Our microwave generators are designed with state-of-the-art features and are well proven in the rubber industry since 2005. These ovens are designed with utmost care to minimise microwave leakage.
hot-air-oven

Hot Air Ovens

Hot air tunnels are used especially for curing or rather post curing of rubber profiles, insulation hoses and other special products. Hot Air Tunnels unlike their counterparts i.e. Microwave Ovens or Shock oven, do not have any high frequency heating. Rather these ovens have a heated air circulation with the help of a blower. These Ovens are similar in design to the Microwave Tunnel Ovens and serve the purpose of final curing / Post curing of rubber profile after initial curing in Microwave Oven / IR oven.

catarpillar

Caterpillars

Caterpillars form an essential subsystem in the scheme of the complete lines. This unit helps in retaining the tension of rubber profile along the line. Depending on the speed of production and profile sizes, the Caterpillars are designed from 36” to 100” belt length and even higher. Enerzi specializes in providing unique designs of Caterpillars to suit a variety of Rubber Profile manufacturing lines.
coolingsysteem

Cooling Tunnels

Cooling tunnels are primarily used in the commercial processing of rubber. Cooling tunnels use a conveyor system, mostly rollers to pull the product through the refrigerated tunnel. There are continuous as well as discontinuous cooling systems, depending on what is required. Continuous cooling involves moving the product until the required temperature is achieved, whereas discontinuous cooling is when the tunnel provides different cooling down periods through pallet and tray forms. Chilled DM Water is usually used for cooling Rubber Profiles and the system length varies from 3 to 10 meters depending on the throughput of the production line.
coiling-machine

Coiling / Winding Machines

Coiling or Winding machine is used in cases when the Rubber Profile produced from the Vulcanisation line is to be stocked in full length of 50 or 100 meters. The Coiling machines are designed to function reliably in synchronisation with the rest of the Vulcanisation line so that the coiling can take place in synchronization. Enerzi manufactures and supplies a variety of Coiling machines based on the requirement of rubber profile size, capacity of the spool etc.
cutting-machine

Cutting Machine

Cutting Machines are used to cut the rubber profile to the final lengths. The cutting can either happen on the rubber profile which is coiled on a spool or it could take place online in the production line. There are three main variants of the Cutting machine that our company manufactures; Manual, Semi-automatic and Fully automatic Cutting Machines. These machines use State-of-The-Art Control features and the use of precise pneumatic controls for Cutting the Rubber Profiles.

On special requests we also supply a variety of other associated Processing Equipments like Plasma Cleaning System, Flocking System, Rubber Calender, Hot-press for Rubber Molding and many more.

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