Custom Built Systems
Enerzi specializes in building state of the art Microwave Heating systems for specific applications as can be seen from the product-line. However, we at Enerzi thoroughly understand that Microwave heating is a recent technology and offers a great hope to develop numerous products for a variety of applications. Hence we have been passionately working on new ideas and concepts with technology support from various research organizations. Some of the key systems we have developed are ;
Microwave Vacuum Oven
Enerzi’s Microwave Vacuum Ovens are cutting-edge systems designed for low-temperature, high-efficiency drying of heat-sensitive and high-value materials. By combining microwave energy with vacuum technology, these ovens enable rapid moisture removal at significantly lower temperatures, preserving product integrity, color, texture, and nutritional content. Ideal for applications in pharmaceuticals, herbal extracts, food processing, specialty chemicals, and advanced materials, our vacuum ovens ensure uniform drying with minimal thermal degradation. Enerzi offers custom-built solutions, including batch-type, pilot-scale, and industrial-scale microwave vacuum ovens, tailored to meet specific process requirements with unmatched precision, energy savings, and product quality.
Microwave Plasma System for Nano-powder Synthesis
Nano-powder synthesis can be achieved through several means and using Plasma for this process has been a latest development. Amongst this, further, Microwave Plasma route for Nano-powder synthesis is very nascent and encouraging. Microwave Plasma Systems are very unique in the context that they use lesser power and generate a more effective plasma zone for nano-powder synthesis. There is considerable work done on this subject to establish that the end products (nano-powders) arising out of this method are much better in quality and the yield is far better as compared to other methods. Enerzi is proud to have developed these systems for Research and Development establishments and for educational institutes.
Microwave Furnace for Sintering of Powder Metals
Sintering of Powder Metals is not a new science to the world. However sintering of powder metals using microwave technology is indeed a new development. Research establishments around the world have done substantial work in the area of Microwave Sintering of Powder Metals and proven that it has its unique advantages. We have been successful at Enerzi in demonstrating the process and have built several furnaces to suit the requirements of different customers. Defense labs are one of the key users of this technology.
Single Mode Microwave System
Sintering of various samples in a Single mode Microwave applicator is not only very interesting but also challenging for various reasons. Basically it can also be referred to as the Process of heating materials inside the “Waveguide”. In fact, Enerzi has developed over the years an in-depth study of the science of Microwave Heating and its various behavior patterns. It can design and develop state of the art Single Mode Microwave Sintering Applicators. In most cases, the application is to study material properties. However, it does not restrict us from exploiting the advantages of Single Mode system for other applications like welding, joining and sintering of metals and ceramics.
Microwave Glass Melting Furnace
Glass Melting/Glass Making is an energy intensive process as high temperatures are involved. It is a high volume industry around the world. Microwave Technology in combination with conventional resistance heaters has been developed by us and tested in co-operation of Central Glass and Ceramics Research Institute (CGCRI), Kolkata. There has been a significant amount of work in different parts of the world to demonstrate that Microwave Heating can be effectively used to melt glass in large quantities at industrial scale. The efficiency of Microwave Heating makes it an excellent replacement for the current energy intense heating methods. Microwave Glass Melting also offers a large number of operational benefits too.
Microwave Coke Making
Enerzi has designed and developed a state of the art microwave Coke making furnace for converting Coal into Coke. This furnace though very similar to any of our high temperature microwave furnaces of pusher type design, it integrates some of the very unique features suitable for Coke making. The system can process about 25 kg coke per hour and is a lab scale demonstration system. It is observed that microwave based process for making coke results in a superior quality of coke. This technology is in its infancy and there is a significant scope for development.
Microwave Systems for Resinoid Abrasives Curing
Enerzi offers a wide range of Continuous Microwave Systems for curing of Resin Bonded Abrasive wheels. These wheels require a very slow curing cycle in conventional curing ovens because the material is a poor conductor of heat. Microwave offers a distinct advantage of bulk heating of the wheels and thereby reducing the curing cycle times by order of magnitude. The Continuous Microwave Systems can be custom designed to suit the process requirements for the production scale.
Microwave Polymer Curing Ovens – Microven
Microwave Chemical Synthesis Ovens
Microwave Chemical Synthesis is the process of applying microwave radiation to chemical reactions to synthesize new chemicals. Microwaves act as high frequency electric fields and will generally heat any material containing mobile electric dipoles/charges such as polar molecules in a solvent or conducting ions in a solid. Polar solvents are heated as their component molecules are forced to rotate with the field and lose energy in collisions. Semiconducting and conducting samples heat when ions or charges within them form an electric current and energy is lost due to the electrical resistance of the material. Microwave heating in the laboratory began to gain wide acceptance following papers in 1990s.